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Kid Designer: A Comfortable Cardboard Chair

Resource for Grades 3-12

WGBH: Zoom
Kid Designer: A Comfortable Cardboard Chair

Media Type:
Video

Running Time: 2m 51s
Size: 8.6 MB

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Source: ZOOM


Resource Produced by:

WGBH Educational Foundation

Collection Developed by:

WGBH Educational Foundation

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Collection Funded by:

National Science Foundation

Many people have never attempted to build their own furniture because they feel it would be too difficult or too expensive to make anything worthwhile. In this video segment from ZOOM, a yound designer named Nick demonstrates his process for designing and constructing attractive, sturdy chairs from cardboard.

open Background Essay

A good structural design begins with a problem and a concept of how to solve the problem. However, in order to fulfill its intended goal, a design must do more than just solve a problem. In the history of engineering, countless ideas have failed because of poor planning, poor execution, or both.

The engineering design process involves many important steps. One of the first is to clearly determine the function that a structure must serve. Often, structural designs are created to solve a problem. For example, government officials may want a new highway to cross a river at a certain point. It is a bridge engineer's job to create a design that solves that problem in the most effective and efficient way.

Often, design solutions address much smaller problems. Someone may need a new bookshelf or want to build a custom bicycle from the frame up. Regardless of the objective, design sketches give shape to concepts. By making drawings, designers can work out some of the problems with their design before purchasing any materials. Scale drawings accurately represent a structure's ultimate size and shape. Models help to test out the strength and stability of designs. Based on these, engineers can determine the amount, dimensions, and necessary strengths of the materials they need to use.

If a design has been tested and is precise, and if construction follows the design carefully, the structure should perform as it was intended.

open Discussion Questions

  • Which parts of the engineering design process (e.g., identify the challenge, brainstorm, design a solution, test ideas, build the structure) did Nick use in the process of creating his chair?
  • What did Nick have to measure to make his chair?
  • What tools did Nick need to make his chair?
  • What are some of the advantages of using cardboard for constructing chairs?
  • How did Nick attach the pieces of his chair to each other?
  • Experiment with making thin materials, such as paper, stronger by folding them.

  • open Transcript

    (knocking)

    NICK Y.: Hi, my name is Nick. I'm 13 years old, and I like to make stuff out of cardboard... Like my corrugated cardboard chair. I built this crusher to test the strength of the cardboard. I'm testing a nine-inch piece of cardboard and how much weight it can hold.

    That's two pounds, that's four pounds... okay, that's six. You might want to put them one at a time now. Seven... Crushed.

    To make the chair, I first looked at photos of other chairs, but then decided to ignore them so I could come up with my own original design. Oh, I know what I want to do. I have a good one.

    My first drawings were cool-looking, but would fall apart too easily. My dad helps. He's an architect. And I think it actually could hold up.

    Finally I have a design for a really cool chair that works. Now I'm making a half-scale drawing, which I'll need to make the chair and determine how much cardboard I'm going to need to get. This is the biggest sheet that the store has. And it had to be flat, so it could support more weight and to be easier to cut.

    From the half-scale drawing, I make a template by doubling the measurements, and it has to be very precise so the pieces fit together right.

    It takes about 20 minutes to do each piece. One down, four to go. There's 13 pieces all together: five vertical supports and eight crosspieces. Yes! It's done. (sighs with relief)

    I could make a cardboard table, a cardboard room, a cardboard house. Of course, that might be a lot of cutting.


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