Resource: Kid Designer: A Comfortable Cardboard Chair

A good structural design begins with a problem and a concept of how to solve the problem. However, in order to fulfill its intended goal, a design must do more than just solve a problem. In the history of engineering, countless ideas have failed because of poor planning, poor execution, or both.

The engineering design process involves many important steps. One of the first is to clearly determine the function that a structure must serve. Often, structural designs are created to solve a problem. For example, government officials may want a new highway to cross a river at a certain point. It is a bridge engineer's job to create a design that solves that problem in the most effective and efficient way.

Often, design solutions address much smaller problems. Someone may need a new bookshelf or want to build a custom bicycle from the frame up. Regardless of the objective, design sketches give shape to concepts. By making drawings, designers can work out some of the problems with their design before purchasing any materials. Scale drawings accurately represent a structure's ultimate size and shape. Models help to test out the strength and stability of designs. Based on these, engineers can determine the amount, dimensions, and necessary strengths of the materials they need to use.

If a design has been tested and is precise, and if construction follows the design carefully, the structure should perform as it was intended.

Which parts of the engineering design process (e.g., identify the challenge, brainstorm, design a solution, test ideas, build the structure) did Nick use in the process of creating his chair?

What did Nick have to measure to make his chair?

What tools did Nick need to make his chair?

What are some of the advantages of using cardboard for constructing chairs?

How did Nick attach the pieces of his chair to each other?

Experiment with making thin materials, such as paper, stronger by folding them.